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Direct Refrigerant Ethanol Chilling

Perma Cool BLAST™ Ethanol Pre-Chiller Series

Perma Cool Keep Extraction Moving hero logo

ON-DEMAND COLD ETHANOL

Flash chill ethanol to -40°C and keep extraction moving.

The Perma Cool BLAST™ Ethanol Pre-Chiller Series is purpose-built for ethanol extraction labs that need fast, on-demand direct chilling from room temperature to -40°C. Engineered as a true BLAST chiller from the condensing through the process side, it helps processors increase throughput, reduce LN2 dependency, and optimize their extraction workflow.

Perma Cool industrial extraction chiller system

Core performance profile

-40°C operation

Rapid purpose-built hot-to-cold chilling from room temperature to -40°C

Increase solution saturation

Enables processors to reach biomass-to-ethanol ratios up to 3:1

Increase speed, accuracy and efficiency

Re-chill and Re-Extract at -40c every time

Make more MONEY!

Ditch the LN2 (liquid nitrogen) and dry ice consumables

Built to feed multiple centrifuges

Drastically increase your BLAST™ with a BLAST chiller. Then double that with a second centrifuge.

High pull-down speed

Designed for fast chilling cycles in commercial production environments.

PLC + HMI control

On-screen monitoring, compressor protection, and clearer system visibility.

HVAC condenser integration

Efficient direct chilling architecture built to reduce operational overhead.

Why BLAST™ changes extraction flow

Operations: keep production moving

The Perma Cool BLAST™ Ethanol Pre-Chiller Series is engineered for processors who need more than cold ethanol — they need cold ethanol on demand, fast enough to keep centrifuges spinning and production moving. From room-temperature pull-down to repeat low-temperature re-chills, BLAST™ systems are built to reduce cooling lag, improve process consistency, and help extraction labs increase throughput with dramatically less overhead.

Yield impact: drive more value per run

Built to feed multiple centrifuges, the BLAST™ series helps processors re-chill and re-run ethanol at temperature while achieving biomass-to-ethanol ratios up to 3:1. The result is a more saturated ethanol solution moving downstream, with the potential to recover up to 3x more crude for every gallon of ethanol evaporated and recovered.

Multi-centrifuge production setups

For facilities planning around multiple centrifuges or expanded extraction capacity, Perma Cool can help scope a BLAST™ configuration matched to your flow rate, utility profile, and uptime requirements.

  • Configured around throughput goals
  • Supports scaling beyond single-line production
  • Built around real process constraints

Request a custom recommendation →

Perma Cool multi-centrifuge value illustration

BLAST™ product lineup

Explore Perma Cool ethanol pre-chiller configurations built for different throughput targets, facility layouts, and extraction workflows.

Perma Cool BLAST 150/45 ethanol pre-chiller

Process-fit engineering support

Not every facility needs the same chiller. Perma Cool helps match the system to your target temperature, ethanol volume, process cadence, and near-term expansion plan.

  • Target temp and throughput review
  • Utility and installation planning
  • Recommendations for present and future demand

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BLAST™ 60/45

With over 200 original Legacy ACP-30 units in the field, the BLAST™ 60/45 is the updated and upgraded evolution of a proven design. Tested, trusted, and built for demanding extraction environments, it has earned its place as a true industry workhorse.

  • Flash-chill 60 gallons of room temperature ethanol down to -40°C in 45 minutes. (You can run less.)
  • Fast pull-down to target low-temp process windows
  • Built for repeatable production cycles

View BLAST™ 60/45 →

BLAST™ 150/45

A strong fit for teams that need commercial-scale ethanol chilling with fast pull-down, repeatable re-chill performance, and room to support growing production schedules.

  • Designed for high-throughput ethanol extraction
  • Fast pull-down to target low-temp process windows
  • Built for repeatable production cycles

View BLAST™ 150/45 →

BLAST™ 240/45

A strong fit for teams that need commercial-scale ethanol chilling with fast pull-down, repeatable re-chill performance, and room to support growing production schedules.

  • Designed for high-throughput ethanol extraction
  • Fast pull-down to target low-temp process windows
  • Built for repeatable production cycles

View BLAST™ 240/45 →

Application fit

Frequently asked questions

What temperature range do Perma Cool™ ethanol chillers target?

Typical process targets include operation down to approximately -40°C depending on system configuration and facility conditions.

Why choose direct refrigerant chilling over LN2?

Direct refrigerant systems can lower recurring consumable costs while delivering stable, repeatable process cooling for extraction lines.

How quickly can this be deployed?

Lead times vary by configuration; we align scope early to reduce procurement friction and commissioning surprises.

Quote confidence: Process-fit recommendations based on your throughput, temp target, and utility constraints.

  • No generic one-size quote sheets
  • Sized for present demand + near-term growth
  • Commissioning sequence guidance included

Building out ethanol chilling capacity?

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